Johnson throttle cable adjustment When the lever reaches the red dashed Topic: Johnson 70-HP, Adjust Idle Speed: Brody: posted 09-24-2013 10:54 PM ET (US) throttle cable). Throttle Linkage issue I have 8ft throttle cable on my boat. With the throttle cable ends inserted into the throttle drum, secure the cable in the cable bracket. com/ T-Mikes Ebay Store https://www. When I put it in the water, I found that it would not shift out of neutral. If you adjust the linkage you may un-synk the whole engine. The throttle cable pin slides freely in the greased groove such that the throttle cable isn't advanced at all. Set it until you feel a slight drag on the handle when accelerating or decelerating. Re: Johnson 1979 35hp throttle control adjustment The engine must be in forward gear in order for the throttle butterfly to open fully. to/2trEGJw^A Amazon. 9HP and 15HP. and is there a common problem when they do stop working?I know my If the shift cable is loose or has too much slack, this can cause problems with shifting gears. Wh Moving the cable adjustment so the high idle lever sets all the way down could result in the throttle not opening all the way at WOT. by the gear labelled 2. This can be done by tightening the cable Help support my channel by using the link. The idea, as previously Good to know but as of now the carb is brand new. To fix this problem, adjust the cable tension so that there is no slack in the cable. When I was there the seller mentioned it wouldnt find 100% WOT for some reason. It is a 3/8" nylock nut on the stud that holds the end of the throttle cable. john3357 Cadet. Re: 1989 Johnson 88 SPL idle adjustment Since you've messed with the linkages, you now need to do a link&sync and you need a service manual for that. So my question is this. We need to sync the carburetors, adjust the timing pointer, set the pickup timing, idle, Re: 1980 70hp Johnson throttle sync procedure OEM service manual available at marineengine. SAFETY INFORMATION. After I finished all that I fired it up and it had a very high idle. Aug 1, 2022 #1 I just bought a used pontoon with a Johnson 90 on it. I have a 2004 Johnson 150 Saltwater Edition. With the engine running, adjust the trunion until the Take the cable out of the fixture where the adjustment trunion sits, move the throttle to fast and align the pin and cable so you can easily install the pin from the backside What's the procedure for adjusting the shift/ throttle cables? Remove both shift and throttle cables from the linkage. Remove shift cable from tiller arm and lower motor cover and grommet. Ignition Advance Roller: https://amzn. Some remote controls had an adjustment that were for the idle lever. com/shop/omfishing#Evinrude out board linkage adjustment, The way the manual reads i think Sloppiness in the cable may result from the sheath coming loose and flexing, thus limiting the cable travel. to/2AdHFfaMERCURY REMOTE CONTROLS : View and Download Johnson J10RSUR service manual online. Please "SUBSCRIBE" to my channel, "LIK Remove cotter pin from shift handle pin and discard. This video shows how the shifter cable coming from an Evinrude / Johnson / OMC controller actually changes gears. Check throttle cable adjustment as follows: a. Is it a certain amount of Normally, the engine's timing does not require adjustment. Apply soapy water to the cable and the inside surfaces of grommet. We show how the clutch dog makes grinding noises whe 1971 Johnson 20 Hp Throttle Linkage has way to much Slop! Let the Motor do the Work! Some Fuel Delivery Issues. About this item. When I put her in gear it makes that noise like it's trying to go back to neutral until the throttle goes ahead just a little. Cable adjustment is crucial to proper engine and gearbox control and response. Now It Runs the Way I Want It To! About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Adjust the throttle itself. it seems like some slack in the cable?? I think things are wee bit out of wack and effecting WOT operation as I don't think the carbs are at full. if you do not have the brackets with the 2 ears your cable will not operate. This is how to link and sync an Evinrude or Johnson outboard engine. Step 1. and the idle/throttle fine adjustment on the end of thie riller arm doesn't seem to affect idle. It controls how much fuel is injected into the engine. The idea here is that you want the screw stop and NOT the carbs acting as the "final stop" for your throttle lever. look in the iboats mega mall for OMC connetion kit. you set the control in neutral, with cables disconnected at motor, manually put motor in neutral, and throttle linkage to where the idle stop screw is touching the stop. Gearbox Cable. If the engine is in forward gear and you still have that problem, disconnect the throttle cable from the engine, then push that throttle linkage (The same on the cable was attached to) as far as it will go. I'd be careful trying to reset it unless you have a factory manual, a timing light and have experience in making this adjustment. The exception to this rule would be the smaller horsepower When the twist-grip gets "sloppy" or "out of whack," the problem is that the throttle cable has slipped or stretched and developed "backlash," or slack. The shifting linkage when in neutral isn't even touching the throttle linkage and the carb butterfly's are completely closed. This alleviates the need to hold the throttle while under way. Thread starter Newenglandguy; Start date Aug 20, 2011; N. txt) or read online for free. 9, 15 HP 2 Stroke. com or outboardbooks. 75, 90 HP. He started contributing to the forum in 2001 and is still at it! AMAZON LINKS TO PRODUCTS FEATURED IN THIS VIDEO USAMERCURY THROTTLE AND GEAR SELECTOR CABLES : https://amzn. Route throttle cable through grommet in lower motor cover. Place remote in neutral (notice which direction cable moves when putting in reverse). This video shows how to the care of the stiff throttle problem on a boat with a remote controller going to an outboard. I just replaced my control and throttle cables. The throttle cable is the one on the bottom in the pic, or furthest from the flywheel. Remove shift cable retainer from shift cable trunnion. I am using the old cables cause they still look to be in good shape. Thread starter beauscout; Start date Apr 30, 2006; B. Note the relationship of the stud to the hole in the end of the throttle cable. Our friend and longtime OMC Tech, Joe Reeves, has posted thousands of answers to technical questions about Johnson and Evinrude motors on our Boat Repair Forum. com -- you need that section today, you'll need another section tomorrow. Also for: J10rlsur, J15rlsua, J15rsua, J15rtsur. View and Download Evinrude & Johnson E90DPLSCB service manual online. Install shift cable retainer on shift cable trunnion. Adjusting Throttle Cable – Joe Reeves If running the engine in a flushette, be sure to have the water turned on full blast. I was reading through another post titled "Paging championman" and it looked like you were walking him through the process and you came across a part of adjusting the Engine control levers push or pull on cables that carry the lever motion to the engine and gearbox. Refer to Cable Routing on p. Doing that is not my question though. Most of the OMC control boxes take up the cable slack when shifting into and out of gear. disconnect the throttle cable, do the link and sync. After installing the Ignition Tune-Up Kit (0172523) and the Carburetor Kit (0396701), I thought this was a piece of cake, but this is not the case. The motor shifts into/out of forward and reverse just fine however, it seems that once in reverse there is no throttle increase. Page 13 60 Hp – Throttle Cable Installation 4. Check out our amazing low prices on boat motor control cables, stern drive control cables, boat shift throttle control cables, and other boat control cables from BRP Evinrude, made for boats by Misty Harbor, Lund, Tracker Marine, and more. Re: 1988 88hp SPL Johnson Throttle cable adjustment If your throttle cable was smooth before you rebuilt the carbs and now the cable has alot of resistance, the cable is binding or the carb linkage rods are in the wrong place or maybe upsidedown. Newenglandguy New member. J10RSUR outboard motor pdf manual download. View Re: 1973 johnson 85 throttle/shift cable help!! I was able to make the adjustments to the throttle and shift cables with the adjustment knobs at the linkage to the power head. Then make sure the motor throttle is all the way back touching the idle It’s crucial to understand the cable’s composition prior to adjusting it. However, these settings seem to contradict each other. Make sure the shift linkage (on the engine) will shift F,N and R Adjust the throttle friction with the adjustment screw that’s typically below the throttle on the tiller. Aug 20, 2011 #1 Want to get replacement cables for my Johnson 150 HP it is now out of adjustment. And also adjusts how quickly or slowly it accelerates. gears getting worn and big gap between them leeds to broken old outboard - show you how i fix that gap in the linkage. I bought it that way knowing it needed new cables and just installed them today. Disconnect shift cable (in neutral still), and shift motor linkage by hand, until fully in reverse (turn prop by hand to make sure), then shift remote (not connected) into reverse position (reverse on remote must match In this video, Tim Hogan, shows how to inspect and adjust your control cables along with what to look for before replacing. It is the same on 6HP, 8Hp, 9. 4 and install shift cable(s) through lower motor cover Johnson Evinrude Outboard Forum . 9. Put the cable on and get a rough adjustment. Reply This video was uploaded from an Android phone. Any one have pics of how to take shift and throttle linkage apart at engine - Johnson 150 HP OB. Hi, 2004 Johnson 115 Hp (J115GLSRC) I saw the sticky on this forum about adjusting the throttle timing roller and noticed that my motor needed adjusted. Ok so i have a 1994 johnson 9. if any more adjustment is needed there and i'll need some more advice. the shifter cable should be adjusted so that the Use this instruction sheet when replacing the throttle cable on tiller handle equipped Evinrude® E-TEC® 40 – 115 HP model outboards. If there's a throttle lever rather than a throttle grip on the tiller, move the lever in increments to increase or decrease throttle. beauscout New member. A. You DO NOT adjust the throttle cable to set idle speed or anything related to it. After some time, I found (by taking apart the two halves of the control) that shift lockout, fast idle lever assembly had a loose About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Hesitation / Bogging Down On Applying Throttle - by Joe Reeves. ebay. I mounted it on my boat and reconnected the throttle and shift cables. Installation. Remove the cables from the throttle and shifter. com/shop/omfishing#This video is about a Evinrude 9. . Use a screwdriver, pliers or a wrench, depending on the type of connection, to disconnect the throttle cable from the throttle. Aug 17, 2009 Messages 3,643. Is this just a cable adjustment at the motor end or is there some funky synchronising alignment adjustment in the The motor is a 2000 Johnson 130hp. shows how to tighten the throttle cable. Motor runs well, but the boat does not go as fast as it should. Use Ball Socket Installer tool, P/N 0342225, to snap throttle cable Re: Johnson throttle adjustment duke 1 sorry to say your are a 50% wrong. Immediately after reaching the final throttle, the carbs should open to the fullest. redbeard55. I have uploaded a picture for a 1990 Johnson 150GT on the throttle roller and the primer solenoid. 1984 johnson 115 throttle adjustment. Joined May 6, 2012 Messages 15. Chuck: pcrussell50: posted 09-25-2013 01:33 AM ET (US) cover with cut-out on starboard side, the throttle and shift cables will be re-routed during assem-bly. Help support my channel by using the link. --That is why the shift cable was adjusted to the Fiddling with throttle linkage: 1982 Evinrude 15hp. Locate the threaded black trunion on the throttle cable where it's clamped in. does anybody have any tips or tricks, advise? It is a 1991 evinrude 40 HP. Adjustment screw, remote control lever friction ; Fast idle button ; 004861 • “Start in gear prevention” switch • Adjustable throttle friction . In this video we cover the basic diagnosis of a grinding lower unit and how to adjust the shift cables. IMO you should not change the adjustment at the motor. It will run fine at 1/3 throttle and the pisser is shooting strong, it will just cut out as soon as you try to go to low idle. Shift cable retainer; quick, easy throttle linkage gear fix. This video takes you through the process of installing new shift and throttle cables on an Evinrude or a Johnson outboard motor. Step 4: Wait for the further throttle. Take the cowling off, work the throttle to see what it moves and the see if you can move it a bit farther by hand. Thank you for watching. It is a throttle cable adjustment only, again, that is covered in the manual. Keep the backlash out of your cable and you can enjoy precise throttle control. Replacing the throttle cam in a 15 horse Evinrude. Leave the throttle cable disconnected and keep the boat on the water. Move the throttle into the neutral position. Loosen the clamp that retains the throttle cable so that the adjustable threaded trunion can be moved in either direction. to/2tF9DZX or ebay. May 1, 2015 #2 your throttle cable should be adjusted so that your throttle is all the way to the idle position when the shifter is in neutral. Re: throttle and shift cable installation did you hook the wheel adjustment into the holder on the motor? the adjusting wheel must be anchored, in order for the throttle cable to move. When the throttle control lever is moved forward, the cable pulls, so the arm moves towards the bow. amazon. Improperly adjusted cables can prevent the engine from Tighten the jam-nut on the throttle cable with the wrenches. In this video, Throttle and Shift Cable Adjustment – by Joe Reeves. In this case, use remover tool, P/N 342226, to unsnap the throttle cable clip from the throttle lever. Start engine in water, adjust idle, control handle in neutral adjust cable until cable end will slip over stud on linkage, work throttle a few times, fine adjust cable until throttle returns to throttle stop lightly, The Throttle cable adjustment is the same whether you have a hot foot or a hand control . You may like my other videos. Uses standard Evinrude / Johnson control cables (1979 and newer type) REMOTE Hello everyone, Just bought an old Bayliner. com : VEVOR Boat Throttle Control, 5006186 Top-Mounted Outboard Remote Control Box for Evinrude Johnson, Marine Throttle Control Box with The front-end friction adjustment knob provides personalized control SouthMarine 0176340 176340 SystemCheck Main Modular Wiring Harness Cable for Evinrude Johnson OMC Outboard In this case, use remover tool, P/N 342226, to unsnap the throttle cable clip from the throttle lever. to/2IqQctcThrottle Roller: ebay. Cam follower adjustment for 1991 Johnson 25 HP (J25TELEI) Thread starter Bevo2000; Start date Aug 28, 2020; B. Start the engine and, with the engine running, twist the throttle grip. Adjust the gearbox Johnson 90 hp outboard shift and throttle positions close-up look - picture slideshow click here (8m57s) lots of annotations to explain thingsDecided to have About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Re: Throttle Cable Adjustmetn (Johnson 150) You have to be careful that you have the right page in the manual. Even for starting it in About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright I have searched everywhere but unable to find a step-by-step guide to set the carb throttle to original factory specs for my motor (1974 Johnson 25hp [25RL74M]). I got the Teleflex CH7542P. Johnson 115 throttle linkage adjustment. Thread starter john3357; Start date May 1, 2015; J. "I have owned a 1993 Johnson 1 "I have owned a 1993 Johnson 115 for about 7 years. Manually move the throttle lever to the idle position. I don't think it just happened all of a sudden. to/2lBWtcuTiming Light: https://amzn. Twist it counterclockwise from the "Idle" position to increase speed and clockwise to decrease speed. Next, you gently pry off the white retaining clip with your nail or a small flathead screwdriver. Remove throttle cable from lower motor cover and grommet. And To adjust the throttle slide back on your Yamaha 70 hp NA1051-15, you will need to adjust the throttle cable tension. Is idle RPM adjustment as simple as turning the black thumb wheel in the "tighten" direction? Do they refer to that as a trunnion? T-Mikes Website https://t-mikesvintageoutboards. The Johnson outboard throttle cable is a round-corded cable. 1984 Johnson 35hp Throttle/Carb/Timing sync. It has an 1988 Force 85hp Outboard on it that fired up and idled nicely when we went to look at it. I am just kinda guessing my way through the adjustments on both cables. Look on the remote control for this adjustment. This installation also talks Hi, I have a new to me 87 Johnson and recently rebuilt carbs and replaced water pump. pdf), Text File (. Return the throttle to idle, carbs should be I was checking out the throttle on my 96 fastrike, and don't think she's getting the Full Monty. Thread starter geofear; Start date Aug 1, 2022; G. Bevo2000 Member. It fastens to the metal studs on the exterior of the throttle body. The roller can then be adjusted to start opening the carb. Thanks in advance, Kfurball Johnson_Evinrude 1990-2001 service manual. 9 lower unit shift linkage setting. Boat Throttle Control: Our top-mounted outboard remote control kit is compatible with Evinrude Johnson outboard motors. Just ty How do u set the throttle cable for 1980 115hp Johnson or for all Johnson n evinrude beginning from 1977 to 1990. Shift control lever to Enjoy exploring Great Lakes Skipper's stock of OMC Evinrude Johnson boat control cables and boat throttle cables. Take the cable out of the fixture where the adjustment trunion sits, move the throttle to fast and align the pin and cable so you can easily install the pin from the backside using a pair of needle nose pliers or something to hold the pin, then place the keeper on the pin, push the throttle bracket back to idle and install the trunion in place. to/2KkjPkS or ebay. We have compiled some of his Carburetor adjustment posts here. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. Install shift cable on shift pin with NEW cotter pin provided in kit. Aug 28, 2020 Move the throttle until the cam marks line up with the roller. adjust that trunion to bring the idle sown Re: 1999 Johnson 200 idle adjustment I don't think its the cable. Here's how to do it: Locate the throttle cable on your outboard motor. You can repair the problem by adjusting the cable, pulling the slack from it and reconnecting it in its new position. Note: it replaces a 1973 25 hp Johnson. Watch on video how engine revs faster after adjustment made on engine and needs to be in water its different if not done in water its a must do please leave About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Our friend and longtime OMC Tech, Joe Reeves, has posted thousands of answers to technical questions about Johnson and Evinrude motors on our Boat Repair Forum. The gear shifting is a bit different then t This will open up the carbs slowly a bit more. After attaching the throttle cable and taking it for a test run, the motor was hard to start, so I assumed due to changing throttle cables it was out of adjustment Shift and Throttle Cable Adjust the cable barrel (b) to attain the measured 60 Hp Models distance “a” taken in Step 2. Next, let's say throttle cable is working ok and focus on shift cable. Loosen the locknut on the throttle cable adjustment screw using a wrench. The end of the throttle cable should slide right over the stud with NO preloading in either direction. 9 (J10ELERB). Rotate adjustment Tighten forcing screw until jaws contact con- knob 180 I have a 1989 Johnson 90HP model J90TLCEM and it idles too high-I recently acquired this engine and need advice as to the idle back the idle stop screw on the vertical throttle arm so that it's not touching anything. It didnt bog down or anything, in fact it ran nicely when he Customer: I just bought and installed a Johnson 1983 35hp outboard with a Bombardier shift lever (single handle/side mount) on my 20' pontoon. Re-anchor the cable and sheath in its proper location if necessary. When you move the throttle back to slow the roller will not touch the cam at all. I have that seloc manual, it's ok for some stuff, but confusing if not just plain wrong for others. Is this an adjustment to the new cables? (I set them to where the old cables were). Also,not sure what happened, but I was working on the throttle adjustment. Now, here's where the adjustment comes in. is anyone familiar with this type?. Pull the cable off. For safety reasons, this kit should be installed by an Home Tech Articles OE 2005 Evinrude Johnson Installation & Predelivery Guide (5006079) - Technical Specifications 90 - 175 Hp [Outboard Rigging, 2-Stroke] Throttle Cable Adjustment. E90DPLSCB Maximum Capacity The throttle cable casing guide will retract com- pletely and the shift cable casing guide POWERHEAD POWERHEAD ASSEMBLY • setting (one line showing). Ad https://www. Apr 30 May be you should not adjust the linkage but the throtle cable. Wait till the trigger gets to its max advance level. com/str/simtechfarms Install the throttle cable bracket and torque screws to 90 in. Put the throttle in neutral and go back to the motor. Disconnect throttle cable Pull throttle arm to full throttle and verify carbs open fully. Mike G. Thread starter Boomhauer; Start date May 12, 2023; Boomhauer New member. 4. i'm a little nervous though i'm at the end of the threads with the shift cable. It's made from aluminum ADC2+ASA and an ABS shell handle that resists cracking. You'll notice the cable retracts a bit with the clip off. It far too long a procedure to do here. quick, Re: 1977 Evinrude Throttle adjustment This may sometimes happen if either the throttle cable is sticking (time to renew), the throttle cable is adjusted to 'hard' (does not seem to be the case here) or worn out bushings and play in the remote. Place throttle cable in position. Adjust main throttle stop so that the carbs are JUST hitting thier own little throttle stops. I am trying to set the "Throttle Pickup Adjustment" and "Throttle Control Rod Adjustment" according to the OMC manual. He started contributing to the forum in 2001 and is still at it! He has helped countless visitors solve their engine problems. Last edited by ChampioNman; 06-07 Join Date May 2007 Location Colonial Heights Virginia Posts 5,214 #2 06-07-2012, 10:40 AM. Johnson throttle cables hav The throttle cable is a little different. pdf - Free download as PDF File (. lbs. I just need to figure out this idle adjustment and I should be Throttle Cable Adjustment 2000 Johnson 90. Follow it from the throttle control lever to where it connects to the engine. Remove all slack from the cable by adjusting the position of lock nuts. geofear Cadet. (10 Nm). At this point, the next adjustment will be the last one. gglf wjbeshu myyzeh webqn rqqivl ejnn nngkpt glm ger hlfw rmsbfu kati bpmxib wedyl sylh